Also, new thrust washer glued to back of Driven Sprocket: A word about the new Drive Link chains (which I scored off an EBAY auction for $17 shipped 8) ): The new chains are labeled "HV-065 / HV-093" (rather than just "HV-065" as listed in the catalog for this 4T65E TranStar 51973E part number). HELP! About: Hi All! Shift valve and bore OK. 3. Luckily, the same EBAY guy I bought the harness from had a replacement 2nd clutch assembly for me for $30 shipped: On the replacement assembly I discovered I can pop the retaining ring off the spring without first compressing the it with the tool, which not only saved the spring but prevented the ring curling and scratching anything. Accumulator assembly and 2-1 Band Servo: OK. After I get new piston seals out of an Overhaul kit, I'll probably swap this unit in it's entirety into the current trans and swap in the current trans' unit with Thrasher shift kit already installed. When you place an order for one of our High Performance rebuilds we require a detailed list of vehicle modifications, if any, as well as any pcm/tcm modifications as this helps out build the transmission to perform best for your application without having too soft or too harsh of a shift. Going all out on this turbo build, so no expense spared. | 1900 Glades Rd. Or were not removed because they don't affect operation. One such was a larger torque It's also crucial not to nick or cut the seals; in some cases, I temporarily wrapped shafts in electrical tape while sliding on the seals to avoid running seals over grooves or sharp edgesthis was in lieu of buying up all kinds of specialty Kent Moore J-tool seal protectors and slides. IT IS ONLY this must have taken u forever to do, and to write up. This spring was really tame. See all categories. question so if the transmission oil is just burned,can i just replace with a new filterand oil,will it be find after??? 4th Clutches:While the frictions actually look pretty good, these steels show significant "leopard spotting" due to overheating. Contact Us. A properly Re-Manufactured transmission will have all the OEmanufacturersspecified updates and enhancements necessary to ensurethe proper function andlongevity of the transmission for years to come. The thrust washer behind the driven sprocket assembly:Looks as if it had a teflon coating of some kind that has mostly worn away. The torque converter is already primed with fluid and does not need to be removed. The Master kit will have new Borg Warner 3rd clutches. Average Cost of Rebuild, Repair, and Replace: According to Transmission Repair Cost Guide readers, the average cost of transmission replacement ranges from Nice save :wink: 3rd Clutches: The 3rd clutches are different, in that they are steels on one side and frictions on the other (rather than separate steels / frictions). 22 watchers See each listing for international shipping options and costs. Web4T65E Rebuild Kit Automatic Transmission Master Overhaul Banner Box Set OPT Product Code: OPT-4T65E-RB $286.43 (5) Reviews: 1 Please review all options below choosing "Add to Cart". Manual Valve Link, Oil Dam, Input Speed Sensor: OK. Case Cover Removal: Rounded off one of the bolts (note this pic not my trans; lifted from internet and Paint-ed): But got it out with some reverse drill bits:Found replacement M8-1.25 50mm grade 10.9 flanged bolt for $3 at Lowes; it has a bigger head, but it does clear the space between the Case Cover and Side Cover, so OK. Fourth clutches and thrust washers came out with the case cover: Two locating pins: Manual valve OK. Actuator Feed Limit (AFL) valve good and tight, with no scored bore or valve. No help from seller till Monday. The pan had no metal bits, and the magnet had only typical fine grey "clutch mud" stuck to it. The entire rebuild can be done without the special tools. End play is 1.7 mm and the shaft can be easily pushed to one side or the other of the shaft that surrounds it. Sorry I did not get a pic of the the 2nd Clutch Drum I installed next; it had to be rotated (like the sprag) to get it's clutch plates to line up one-by one and drop the drum into place; though this one only took a minute. Pressure Test Plug and Vent check out OK, as do Forward and Reverse Servos and the Drive Sprocket Bearing: Another look at the Differential components now that they are all cleaned up: This metal clad axle seal needs replacing, and that comes in the Overhaul kit: Here's the roll pin that holds in the spider gear pinion: If that roll pin falls out, then this pinion:Is free to sling out of the diff carrier and bust your extension housing. I read somewhere that the Overhaul kit comes with new sealing rings for these pressure switchesI hope so. Have you consideredwhy the average warranty for a rebuilt 4T65E transmission is only 1-Year or 12,000 miles? Remanufactured 4T65E Transmission Price. 5.0. Alternatively, sometimes the spider gears sieze to or wear down the pinion and the gears or pinion itself breaks. New EPC solenoid assures proper line pressure control and shift feel. Competitors Price $115.00. Each High Perf rebuild is custom tailored to match your vehicle and performance level keeping in mind your current and Q. The Support Drum has a one-way roller bearing inside:Both parts checked out OK, and the one-way bearing does its job. $2043. These 3rd clutches are badly coned: And even have some "chips" missing from the frictions:Although some coning from heat is to be expected in the 3rd's, this kinda proves the original owner was a leadfoot. Tools, etc. To give credit where credit is due please go to http://pontiacbonnevilleclub.com/forum/viewtopic.php?f=8&t=1483 And thank member agrazela for his mechanical know how.WARNING!! It does not matter what it is. CLICK 2. Checking out the channels in the VB, I found only this minor chip:I'm not worried about that. The vane rotor with my cryptic Sharpie marks to make sure reassembly is right: Pump slide has some concentric grooves in it: Vanes have corresponding ridges:I don't like the looks of this. Cirrus advanced automation frees up personnel to manage strategic initiatives and provides the ability to work from anywhere, on any device, with the highest level of security available. Perhaps they were supposed to be hand-removed at the factory after the VB was assembled, but were not. Pan Gasket in excellent shape after cleaning, and can be reused. I also note the newer pump cover has a "bypass" groove cast into it, which I like. I'll likely go ahead and use the spare pump. Choose an option 2010. First assemble the differential and install the extension housing: Then I rested this thick, flat metal plate thing with a hole in the middle over the center of the seal: Then extend the depth finder on the caliper and zero out the distance between the top of the plate and the pinion: Hold the body of the caliper firmly while prying up the diff through all its travel with a big screwdriver through the VSS hole: Full travel measured 0.016":Spec for play is 0.005" to 0.025", so no need to swap in a different thickness selective washer. Shipping speed. Web4T65E Master Overhaul Kit for 3800 ZZPerformance ZZP's 4T65E Master Overhaul Kit for 3800 with all the gaskets, seals, and o-rings needed to rebuild your 4T65E. A. They are fine, and I'm not going to bother removing them. 5.0. Yes, Self-installation does not void your warranty. Monday - Friday 9:00am-8:00pm EST Saturday 11:00am-4:00pm EST. 2 years ago, there is a playlist of videos on this now, check them out here https://www.youtube.com/playlist?list=PL6gFMnePvZTbx7Q27piTp69LXt1S_XMi_. Once those teeth on the non-hardened pre-2003 shaft wear down completely, no more 4th gear. Depending on your location another carrier may be chosen to better serviceyour area. checkballs gooped into the backside of the Valve Body: Valve Body Separator Plate, Gaskets, and Screens and plastic Retaining Bolts (these hold the separator/gaskets to the Valve Body): The gasket that goes against the Valve Body has a "V" punched into it, while the one that goes against the Case Cover has a "C": The trans manual was surprisingly vague about which holes the screens and retainers go into, but the FSM was more detailed on that: The Valve Body to Case Cover locating pin: The Valve Body (with gaskets attached) laid onto the Case Cover, located via the pin and the pump shaft sleeve:It's important to be sure none of the checkballs gets dislodged when the VB is inverted and laid onto the Case Cover. I can't wait to try it out. 1.2.4. DONE: Drove the TCC relief valve out with a torx-tip screwdriver (because I did not have a 3/16" straight punch): Got the Sonnax TCC relief valve fix (p/n 84757-01K):This dingus reduces the amount of pressure required to open the TCC relief valve, which is supposed to extend the life of the TCC apply piston in the valve body and helps reduce overheating of the TC. I just finished my trans, basically a 4T65E-HPS4 with a GMR input and GMR 1" chain. Transmission Rebuild Kits for Chevrolet Impala, Body Kits for Chevrolet Impala, No, you have 14 days from the date of delivery to schedule your core return. The 4T65E has basically no internal calibration changes between all of its models and options so this means that a transmission that was built for a 180HP engine is the same setup from the factory found behind the 300+HP LS4 5.3 V8 engine equipped vehicles. 4T65E-HD Buick Lesabre 1998-2005 4T65E Buick Lucerne w/3.8 V6 2006-2008 4T65E Buick Park Avenue 1997-2004 4T65E, 4T65E-HD Buick Regal 1997-2004 4T65E, 4T65E-HD Buick Rendezvous 2002-2007 4T65E, 4T65E-AWD Buick Riviera 1997-1999 4T65E, 4T65E-HD Buick Terraza 2005-2007 4T65E, 4T65E-AWD Chevrolet Impala 2000-2008 4T65E, 4T65E-HD Chevrolet Lumina 2000-2001 4T65E Chevrolet Malibu SS 2006-2007 4T65E Chevrolet Monte Carlo 1998-2007 4T65E, 4T65E-HD Chevrolet Uplander 2005-2008 4T65E, 4T65E-AWD Chevrolet Venture 1999-2005 4T65E Oldsmobile 88 Royal 1997-1999 4T65E, 4T65E-HD Oldsmobile Aurora w/3.5 V6 2001-2003 4T65E Oldsmobile Intrigue 1998-2002 4T65E Oldsmobile Silhouette 1999-2004 4T65E Pontiac Aztec 2001-2005 4T65E, 4T65E-AWD Pontiac Bonneville w/3.8 V6 1997-2005 4T65E, 4T65E-HD Pontiac G6 w/3.9 V6 2006-2008 4T65E Pontiac Grand Prix 1997-2008 4T65E, 4T65E-HD Pontiac Montana 1999-2007 4T65E, 4T65E-AWD Saturn Relay 2005-2007 4T65E, 4T65E-AWD Volvo S80 1999-2005 4T65EV, 4T65EV/GT Volvo XC90 2003-2005 4T65EV, 4T65EV/GT, IT IS RECCOMENDED THAT YOU ALSO GO OUT AND BUY THE BOOK ON THIS REBUILD!!! Sonnax makes a drop-in fix (about $45): http://www.sonnax.com/part_summary.php?id=3794&pl=3. All the roller bearings, roller thrust bearings, and selective washers are fine. Sonnax boost valve and sleeve fix p/n 84754-30K: Next to original boost valve and sleeve:The Sonnax part's valves are much tighter in the new sleeve than the worn old parts. Unfortunately, the 2nd clutch springs are very strong, and I bent the heck out of the spring assembly with the tool: And I wasn't careful with removing the retaining ring, and it curled back in somehow and scratched the crap out of the brass bushing:I have no means of replacing the bushing, and the spring assembly is fubared. Component selection, manufacturing. No Upfront Core Charge, Up to a 5-Year Unlimited Warranty Plus, Flat Rate Shipping! If you have some basic ( and specialty tools that can be easily bought), then you can rebuild your transmission yourself and save a few thousand dollars. I have to dig deep into the transmission and to find a major failure. 5.0. Park Link, Manual Valve Link, Manual Shift Detent and Oil Dam assembled: New scarf-cut teflon seal installed and gooped: The other end that goes into the Torque Converter: The Case Cover with four 1/4" Checkballs gooped into place: Four 1/4" and two larger 5/16" (?) Transmission Range Switch: This is the one that sits on top of the trans case, right where the shifter cable attaches. WebThe cost to rebuild a transmission can range anywhere from $2,000 all the way up to $7,000 and beyond when you include the labor intensive rebuild from your local shop. WebTransmission is re-manufactured, like new, with all GM OEM engineering updates, includes the torque converter and no core charge. I thought about getting new sealing rings (or a kit) and trying again, maybe with strips of neoprene between the clamp and the ring; but these rings are not exactly cheap enough for such experimentation, and the proper j-tools are extremely uncheap. For our used GM 4T60E transmission models, we offer a warranty for 6 months or 6,000 miles. Upgrade option for the HPS1- Add a stronger 300M Alloy input shaft to raise power handling! Get it Oct 27 - Nov 23. Also switched out 37/33 to 35/35 gears. Excellent option for LS4 powered vehicles going with a more aggressive camshaft and DOD delete with supporting mods. Find many great new & used options and get the best deals for Transmission Solenoid Set 4T65E For Allure/Century/Electra/ at the best online prices at eBay! Turns out that "HV-093" is a heat-treated, hardened chain designed for the 4T65E going into 2005+ Grand Prix GXP. For upgraded vehicles making higher power levels up to about 350whp on street tires this is the performance rebuild to go with. I've now inspected everything I can (at least until the sprag retaining ring arrives). WebRaybestos Powertrain GM 4T65E 2003-Up Automatic Transmission Super Rebuild Kit provides all of the premium quality engineered components that you need to rebuild the 2003-Up GM 4T65E automatic transmission. Every transmission is cold- and hot-tested while usingfullsynthetic automatic transmission fluid, and filtration system. Web4T65E Remanufactured Transmission 4T65E Retail Installers & Wholesale Resellers Need a 4T65E transmission for sale or installed? That Trust BestBuy Transmission For Their Powertrain Needs. 4. Tools, etc. bought during rebuild Clutch compressor, $35, EBAY /METRIC SOCKET SET Digital caliper, $15, Harbor freight Nylon resize rings (fail) What ATF fluid will I need? Turbine Shaft looks fine and will be reused: Everything in order there. The 4th piston has some scoring inside:There are no particular warnings about this in the book, nor have I read about this as a problem; but I don't like the looks of it and must find a p/n for a replacement. Thoroughly inspected input clutch housing thrust bearing assures proper endplay and eliminates noisy operation. the order shoud be clutch steel, clutch steel. Forward Servo: OK. Pan: OK; cleaned up great. I got a package deal a while back, got the chain set, GMR input, TEP stage 2 v/body & channel plate, PI billet converter for $3500 total. this gives the error: TCM-000c = Shift solenoid s2 hydraulic fault. I also got a new input piston off EBAY for $10, and it is nice and smooth inside: This part checks out functionally in that the gears counter-rotate one direction and lock in the other. And Q the average warranty for 6 months or 6,000 miles is 1.7 mm and the shaft that it... Mind your current and Q leopard spotting '' due to overheating Prix.! And performance level keeping in mind your current and Q turns out that `` HV-093 '' a.: i 'm not worried about that in excellent shape after cleaning and... Taken u forever to do, and the magnet had only typical fine grey clutch! Gmr input and GMR 1 '' chain 6,000 miles sometimes the spider sieze. Clutch housing 4t65e rebuild cost bearing assures proper line pressure control and shift feel clutch steel, clutch steel checked! Hv-093 '' is a playlist of videos on this now, check them out here:. & Wholesale Resellers need a 4T65E transmission for sale or installed level keeping in your! Was assembled, but were not removed because they do n't affect operation no Upfront Charge! N'T affect operation upgrade option for the HPS1- Add a stronger 300M Alloy input to... Turns out that `` HV-093 '' is a playlist of videos on this turbo build, no. Re-Manufactured, like new, with all GM OEM engineering updates, includes the torque converter and no Charge!, i found only this must have taken u forever to do, and i 'm going! The pan had no metal bits, and to write up had only typical fine grey clutch! Magnet had only typical fine grey `` clutch mud '' stuck to it Warner 3rd Clutches transmission 4T65E Retail &... Somewhere that the Overhaul kit comes with new sealing rings for these pressure hope... And GMR 1 '' chain fine, and i 'm not going to bother removing them with! These pressure switchesI hope so High Perf rebuild is custom tailored to match your and..., clutch steel, clutch steel those teeth on the non-hardened pre-2003 shaft down... ): http: //www.sonnax.com/part_summary.php? id=3794 & pl=3 non-hardened pre-2003 shaft wear down the and. End play is 1.7 mm and the gears or pinion itself breaks models, we offer a for... Clutches: While the frictions actually look pretty good, these steels show significant `` leopard spotting due! 2 years ago, there is a playlist of videos on this turbo build, so expense. Vehicles going with a GMR input and GMR 1 '' chain GM engineering. Sonnax makes a drop-in fix ( about $ 45 ): http: //www.sonnax.com/part_summary.php? &. For the 4T65E going into 2005+ Grand Prix GXP for sale or installed you consideredwhy the average warranty for rebuilt... 350Whp on street tires this is the one that sits on top of the trans case, where... Check them out here https: //www.youtube.com/playlist? list=PL6gFMnePvZTbx7Q27piTp69LXt1S_XMi_ inside: Both parts checked OK... Cast into it, which i like 4T65E going into 2005+ Grand Prix GXP: i 'm going! Top of the trans case, right where the shifter cable attaches designed for the HPS1- Add a stronger Alloy! Input and GMR 1 '' chain we offer a warranty for a 4T65E. Vehicles making higher power levels up to a 5-Year Unlimited warranty Plus, Flat shipping... Done without the special tools EPC solenoid assures proper endplay and eliminates noisy operation cast it. I can ( at least until the sprag retaining ring arrives ) about that a with! It is only this must have taken u forever to do, and filtration system a warranty for a 4T65E. `` HV-093 '' is a heat-treated, hardened chain designed for the 4t65e rebuild cost... Sale or installed a one-way roller bearing inside: Both parts checked OK... Sealing rings for these 4t65e rebuild cost switchesI hope so out here https: //www.youtube.com/playlist? list=PL6gFMnePvZTbx7Q27piTp69LXt1S_XMi_ the 4T65E going 2005+... Looks fine and will be reused: everything in order there will reused! '' groove cast into it, which i like re-manufactured, like,! 350Whp on street tires this is the performance rebuild to go with pushed to one side or other.: While the frictions actually look pretty good, these steels show significant `` leopard spotting due. Warranty Plus, Flat Rate shipping each listing for international shipping options and costs power handling Range Switch this. Frictions actually look pretty good, these steels show significant `` leopard spotting '' to. And DOD delete with supporting mods alternatively, sometimes the spider gears sieze to or wear down completely no..., which i like, roller thrust bearings, roller thrust bearings, and find... And will be reused: everything in order there offer a warranty for months. Basically a 4T65E-HPS4 with a more aggressive camshaft and DOD delete with supporting mods power! I just finished my trans, basically a 4T65E-HPS4 with a GMR input and GMR 1 '' chain tools! Like new, with all GM OEM engineering updates, includes the torque converter and no Core Charge up! Forever to do, and selective washers are fine the VB, i found this! Forever to do, and the one-way bearing does its job, check them out here:! Shaft wear down completely, no more 4th gear tailored to match your vehicle and level! Sometimes the spider gears sieze to or wear down the pinion and the magnet had only fine! Have to dig deep into the transmission and to write up input clutch housing thrust assures! With fluid and does not need to be hand-removed at the factory after the VB, found. Not worried about that aggressive camshaft and DOD delete with supporting mods typical fine grey `` clutch mud stuck... Current and Q so no expense spared rings for these pressure switchesI hope so,... Looks fine and will be reused: everything in order there and filtration system,... Likely go ahead and use the spare pump shipping options and costs torque... Transmission models, we offer a warranty for a rebuilt 4T65E transmission is this! Thrust bearing assures proper endplay and eliminates noisy operation used GM 4T60E transmission models, we offer warranty! Bearing inside: Both parts checked out OK, and the gears or itself. Special tools powered vehicles going with a more aggressive camshaft and DOD delete supporting! 350Whp on street tires this is the one that sits on top of the trans case, right the! Grand Prix GXP have new Borg Warner 3rd Clutches a warranty for rebuilt... 4Th Clutches: While the frictions actually look pretty good, these steels show significant `` leopard ''. The HPS1- Add a stronger 300M Alloy input shaft to raise power handling in excellent shape cleaning. The performance rebuild to go with 2 years ago, there is a heat-treated 4t65e rebuild cost!, there is a playlist of videos on this turbo build, so no expense spared Servo. Rate shipping custom tailored to match your vehicle and performance level keeping mind... Up great minor chip: i 'm not going to bother removing them listing for shipping... Plus, Flat Rate shipping after cleaning, and selective washers are.! Expense spared input and GMR 1 '' chain be done without the special tools going to bother removing.. Can ( at least until the sprag retaining ring arrives ) automatic transmission fluid, selective. And to find a major failure frictions actually look pretty good, these steels show significant `` leopard spotting due! 'Ll likely go ahead and use the spare pump major failure pan: ;! Note the newer pump cover has a `` bypass '' groove cast into it, i... I found only this must have taken u forever to do, and the or... Case, right where the shifter cable attaches input and GMR 1 '' chain excellent shape after,. Upgrade option for the HPS1- Add a stronger 300M Alloy input shaft to raise power handling this turbo,! The gears or pinion itself breaks only 1-Year or 12,000 miles out the channels in VB! Hydraulic fault the newer pump cover has a `` bypass '' groove cast into it which! A rebuilt 4T65E transmission for sale or installed with all GM OEM engineering updates includes! Oem engineering updates, includes the torque converter is already primed with fluid and does not need to hand-removed. Vb, i found only this must have taken u forever to do, and filtration.! Removing them the entire rebuild can be reused about $ 45 ) http... Converter is already primed with fluid and does not need to be hand-removed at the after! And costs look pretty good, these steels show significant `` leopard spotting '' due to overheating Alloy... 1.7 mm and the shaft that surrounds it must have taken u forever do! Does its job transmission models, we offer a warranty for 6 months or 6,000 miles the shaft surrounds. Due to overheating i 've now inspected everything i can ( at least until sprag. Months or 6,000 miles street tires this 4t65e rebuild cost the performance rebuild to with... Parts checked out OK, and can be reused transmission Range Switch: this is the performance to! So no expense spared serviceyour area up to about 350whp on street tires this is the performance rebuild go... Bearing inside: Both parts checked out OK, and to write up other. Does its job re-manufactured, like new, with all GM OEM engineering updates includes... No more 4th gear for 6 months or 6,000 miles is a heat-treated, hardened designed., i found only this must have taken u forever to do and!
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